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WireWrapBackplane-1
WireWrapBackplane-1

Wire Wrap Backplanes

Wire-wrap backplanes remain valuable in certain electronic systems requiring durability, maintainability, and customization. As one of the last suppliers of this technology, LCR continues to support these needs in defense and industrial applications. Wire wrapped connections provide strong electrical integrity and are easy to rework for system modifications or repairs. Wire-wrap designs excel in low to high volume specialized, or legacy applications where long lifecycle support and flexibility outweigh the need for high-speed digital signaling.

Wire-wrap backplanes remain valuable in certain electronic systems requiring durability, maintainability, and customization. As one of the last suppliers of this technology, LCR continues to support...

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General Features

  • Automatic, semiautomatic, and hand wire wrapping
  • Total wire wrap capability to MIL-STD-1130
  • In accordance with MIL-W-81822/3 (Kynar), MIL-W-81822/13 (Tefzel), MIL-W-81822/1A (Milene) and MIL-W-81822/5 (Kapton)
  • Automatic open and short testing
  • Wire sizes 30 AWG through 20 AWG
  • Twisted pair, twisted triple and most coax
  • Wire routing optimization for automatic wrapping
  • Second operation soldering and assembly available
  • Contacts, insulators, and bushings in accordance with MIL-C-28754
  • Silk screening available
  • Operating Temperature: -40° C to +85° C
  • Storage Temperature: -55° C to +85° C

Aluminum

  • Total wire wrap capability to MIL-STD-1130
  • Assembled and inspected to MIL-A-28754
  • Contacts, insulators, bushings in accordance with MIL-C-28754 (LCR is on Qualified Product List for these contacts)
  • Chemical film finish per MIL-C-5541
  • Various slot configurations and connector patterns
  • Automatic open and short testing
  • Automatic contact insertion equipment
  • Base plates 0.080” thick per 6061
  • Female tuning fork, male blade, feed-through and feed-to in various lengths, sizes, and finishes
  • Insulator bushings in various sizes and colors
  • Laminated plates for voltage and ground distribution
  • Insulated voltage bus bars in various configurations
  • Silk screening as required

NAFI

  • Build-to-print or custom design
  • Single contact row up to 6 rows, various contact counts
  • Assembled and inspected to MIL-A-28754
  • Aluminum per 6061-T6
  • Contacts, insulators, bushings in accordance with MIL-C-28754 (LCR is on Qualified Product List for these contacts)
  • Chemical film finish per MIL-C-5541 or anodized per MIL-A-8625
  • Female tuning fork, male blade, feed-through and feed-to in various lengths, sizes, and finishes
  • Straight and bent contacts
  • PCB mount, solder, and wire wrap contacts
  • Insulator bushings in various sizes and colors
  • Silk screening as required
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Our headquarters, engineering center, customer support center and manufacturing facility is located in Audubon, PA. just minutes from Center City Philadelphia. Our design facility in Ridgeland, MS. provides additional engineering resources in board design and system integration.